Crank Drive, Cylinder Block (X 25XE,Y26SE)



Illustration

1 Main Bearing Journals

2 Con-rod bearing journal

3 3 Main Bearing Journals (Guide Bearing)

4 Crankshaft color 5 Bearing shell color code

6 Bearing shell identification


Crank Drive,Cylinder Block(Continued)



Engine   X25XE
Crankshaft dimensions   3 Main Bearing Journals
1 to 4
code
Standard size


Undersize (0,25)


Undersize (0,50)

mm
mm

mm
mm

mm
mm

67.980 to 67.988
67.988 to 67.996

67.730 to 67.738
67.738 to 67.746

67.480 to 67.488
67.488 to 67.496

green
brown

green/blue
brown/blue

green/white
brown/white



Standard size

Undersize(0.20)

Undersize(0.40)



mm

mm

mm
3 wide main bearing
journals(guide bearing)
 
24.500 to 24.552

24.700 to 24.752

24.900 to 24.952
-

-

-




Crank Drive, Cylinder Block(Continued)


Engine
 X25XE



Standard size

Undersize(0.25)

Undersize(0.50)



mm

mm

mm
3 Con-rod bearing journal
1 to 6
Code
48.971 to 48.990

48.721 to 48.740

48.471 to 48.490
-

blue

white



Crank Drive, Cylinder Block(Continued)


Engine
 X25XE
Crankshaft bearings 1,2   Lower crankshaft bearing shell
Colour code Thickness Identifica
tion GM
15
Standard size mm
mm
brown
green
1.989 to 1.995
1.995 to 2.001
677 N
678 N
Undersize (0.25) mm
mm
brown/blue
green/blue
2.114 to 2.120
2.120 to 2.126
679 A
680 A
Undersize (0.50) mm
mm
brown/white
green/white
2.239 to 2.245
2.245 to 2.251
915 B
916 B
    Upper crankshaft bearing shell
Standard size mm
mm
brown
green
1.989 to 1.995
1.995 to 2.001
673 N
674 N
Undersize (0.25) mm
mm
brown/blue
green/blue
2.114 to 2.120
2.120 to 2.126
675 A
676 A
Undersize (0.50) mm
mm
brown/white
green/white
2.239 to 2.245
2.245 to 2.251
913 B
914 B
Perm. crankshaft bearing
clearance
mm 0.014 to 0.043
Perm. crankshaft end
clearance
mm 0.100 to 0.760
Perm. out-of-round mm 0.050



Crank Drive, Cylinder Block(Continued)


Engine
 X25XE
Crankshaft bearing 3
(guide biaring)
  Lower crankshaft bearing shell
Colour code Thickness Identification
GM 15
Standard size mm
mm
brown
green
1.989 to 1.995
1.995 to 2.001
685 N
686 N
Undersize (0.25) mm
mm
brown/blue
green/blue
2.114 to 2.120
2.120 to 2.126
007 A
008 A
Undersize (0.50) mm
mm
brown/white
green/white
2.239 to 2.245
2.245 to 2.251
009 B
10 B
    Upper crankshaft bearing shell
Standard size mm
mm
brown
green
1.989 to 1.995
1.995 to 2.001
685 N
686 N
Undersize (0.25) mm
mm
brown/blue
green/blue
2.114 to 2.120
2.120 to 2.126
007 A
008 A
Undersize (0.50) mm
mm
brown/white
green/white
2.239 to 2.245
2.245 to 2.251
009 B
10 B



Crank Drive, Cylinder Block(Continued)


Engine
 X25XE
3 wide main bearing
journals (guide bearing)
  Colour code Thickness Code
Standard size
mm brown-green 24.350 to 24.400 -
Undersize (0.25)
mm brown/blue
green/white
24.550 to 24.600 -
Undersize (0.50)
mm brown/white
green/white
24.750 to 24.800 -



Crank Drive, Cylinder Block(Continued)


Engine
 X25XE
Con-rod bearing   Lower con-rod bearing shell
Colour code Thickness Identification
GM 124
Standard size mm - 1.490 to 1.500 104 N
Undersize (0.25) mm blue 1.615 to 1.625 105 A
Undersize (0.50) mm
mm
white 1.740 to 1.750 106 B
    Upper con-rod bearing shell
Standard size mm - 1.490 to 1.500 104 N
Undersize (0.25) mm blue 1.615 to 1.625 105 A
Undersize (0.50) mm white 1.740 to 1.750 106 B
Perm. con-rod play mm 0.010 to 0.061


Crank Drive, Cylinder Block(Continued)

1 Index-identification of cylinder bore

2 Cylinder bore

3 Double belelled ring with spiral-type expander

4 Tapered compression ring or double trapezoidal ring

5 Rectangular compression ring

6 Piston diametr

Crank Drive, Cylinder Block(Continued)


Engine
 X25XE
3 Cylinder bore
   Standard size

        Coefficient 8

        Coefficient 99

        Coefficient 00

        Coefficient 01

        Coefficient 02

   Oversize (1)
        Index 7+0.5



mm

mm

mm

mm

mm


mm




81.575 to 81.585

81.585 to 81.595

81.595 to 81.605

81.605 to 81.615

81.615 to 81.625


82.065 to 82.075

piston clearance mm 0.025 to 0.045
Piston projection mm 0.45


(1) After re-boring the old index must be invalidated and the new oversizing index must be embossed.

Crank Drive, Cylinder Block(Continued)


Engine
 X25XE, Y26SE
Piston rings
   Rectangular compression ring

        Height

        Gap

        Vertical play

   Tapered compression ring

        Height

        Gap

        Vertical play

   Oil scraper ring

        Height

        Gap

        Vertical play




mm

mm

mm



mm

mm

mm



mm

mm

mm



1.50

0.30 to 0.50

0.02 to 0.04



1.5

0.30 to 0.50

0.02 to 0.04



3.0

0.4 to 1.4

0.01 to 0.03



Crank Drive, Cylinder Block(Continued)


Engine
 X25XE, Y26SE
Piston pin
   Length

   Diameter

   Bearing


mm

mm

 

55.7 to 56.0

20.990 to 21.000

shrink-fit in con-rod
Clearance
   in piston

   in con-rod

mm

mm

0.011 to 0.014

0


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